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Public Lab Research note


  • 6

Desktop Spectrometry Starter Kit 3.0 Assembly Instructions

by abdul with mathew , warren |

abdul was awarded the Basic Barnstar by hagitkeysar for their work in this research note.


Introduction

These instructions will guide you through the assembly process of the desktop spectrometer. This guide is an activity and you can check the activity grid for spectrometry to find what you'll want to do next, which is calibrate your spectrometer

If you would like to print these instructions, download the pdf file here

This kit must be handled and stored carefully, as rough treatment can affect calibration by >6nm -- consider keeping it in a sturdy box like the one it came in, or upgrading it to increase stability . (Read on!)

If you have found any way to improve this kit for any specific usage, share it!

As an example, Public Lab user stoft has made an adjustment to improve the stability of the desktop spectrometer, something that may be important when analyzing fluorescent materials and for many other usages. Please try out this upgrade and others that can be found in our upgrades grid

You can also post your own, new upgrade for people to try and if you have an idea or a need, but aren't sure how to solve it yourself, you can request an upgrade here

Have a question?

If you have a question about spectrometry, submit your specific queries at publiclab.org/questions and try to use relevant tags (like spectrometry among others) to make sure that people find it.

If you have a customer service, shipping, ordering, bulk ordering, sales, or business related query please send an E-mail to kits@publiclab.org

Parts List

IMG_20150116_183204-annot.png

  • two-piece box
  • JDEPC-OV04 "gumstick" webcam with USB cable. (Datasheet: Spec_of_JDEPC-OV04_Ver_1.01.pdf) -- note, this is not the same "gumstick" webcam as used in the 2.5 Desktop Spectrometry Kit.

    _Webcam is purchased in bulk from China. For more details E-mail kits@publiclab.org _

  • extra paper for modifications

  • 45 degree wooden (ash) camera block, 3 cm x 4 x 4cm
  • wooden (ash) bench 1/4" (6mm) x 40mm x 235mm

    _Wood products are sourced locally in Portland, OR at Roeder Woodworking _

  • one 65-degree fold up collimation angle

  • one 45-degree fold-up camera angle.
  • 50cm of 3/4" (2cm) width adhesive-backed loop fastener (Velcro-style)
  • 25cm of 3/4" (2cm) width adhesive-backed hook fastener (Velcro-style)

    _We buy our velcro from McMaster Carr in bulk here. The two part numbers are 9489K21 and 9489K201 _

  • one DVD-R

    We buy ours from Amazon, choosing the cheapest option at time of purchase

  • photo emulsion printed slit 0.4mm wide printed on .004" acetate. (Design files on GitHub)

    Acetate is something made custom for Public Lab by Camera Graphics

  • 6 yard roll of 1/8" Thermoweb Supertape double sided tape. (3mm wide)

  • printed assembly instructions (below)

Also see this longer illustrated parts list.

Assembly

Your spectrometer is composed of three functional elements:

  • a collimation slit that works as a lens, only allowing parallel light rays through its apeture.
  • a diffraction grating that deflects light more the lower the light's wavelength, creating a rainbow diffraction pattern.
  • a camera to capture the diffraction pattern, focused on the collimation slit.

arrangement_illustrated-labeled.jpg

These elements are mounted on an adjustable velcro bench in a black paper box.

IMG_20150210_143526_corrected-labeled.png


Bench

Put velcro on the bench

Everything is built up from the bench, an ash board 4cm (1.75 inches) wide. We will cover it with the loop tape (fuzzy side of the velcro).

IMG_20150210_160302-edit.jpg

velcro-labeled.png

The velcro loop tape is slightly wider than half the width of the bench, two strips will hang over each edge a bit.

IMG_20150210_160318-edit.jpg


Assemble the camera block

You will need the camera, double-sided tape, the block, and the hook side of the velcro tape. Try to hold the camera by its edges, as it can be sensitive to electrical shorts.

IMG_20150210_150024-ed-labels.png

Start by putting a strip of double-sided tape on the back side of the camera:

IMG_20150210_150202.jpg

Remove the pink protective film from the double-sided tape and attach to the center of the block's 45-degree angled side, with the white cable port on top:

IMG_20150210_150230.jpg

IMG_20150210_150258.jpg

On the underside of the block, attach two short strips of the hook tape (the Velcro's scratchy side).

IMG_20150210_150318.jpg

OPTIONAL: Make the camera focus more precise. The camera's tiny lens is pre-focused to roughly 200mm at the factory, but you can do a little better. This requires twisting the lens until it is no longer held in place by the green glue on the lens, which is easiest after the camera is mounted on the block. Pliers may be needed. Once loose, point the camera at a target (like text) 200mm away and carefully twisting the camera lens until the image is in clearest focus.

See more research on lens focus.


Make a diffraction grating from a DVD

Do not touch the surface of the DVD, always hold it by the edges, fingerprints will blur this important optical component.

We are going to turn a DVD-R into a diffraction grating, a device for separating light by frequency. An ideal diffraction grating would create a straight rainbow. A DVD produces a curved rainbow, but its rigidity and consistency make it a very good grating, and the tiny webcam lens curves the spectrum anyways. Aligning your diffraction grating will take some tweaking. We’ve given you extra material to help.

ideal-vs-dvd-grating-ed.png

We have three steps, cutting a quarter of the DVD out, peeling off the reflective aluminum side, and trimming to a small piece.

cutpeeltrim-labeled.png

OPTIONAL: Wash the purple ink off of the DVD fragment for greater light transmission, as described in this note.

Peel apart a quarter of the DVD

Cut out a quarter of the DVD with scissors. It may take more than one try to get a good diffraction grating, so save the rest too.

Use a knife or a fingernail to dig under the corner of the DVD quarter and peel the two layers apart.

IMG_20150210_144414.jpg

IMG_20150210_144530-trim.jpg

You will get two layers. We are trying to get a transparent purple piece without aluminum stuck to it. If you can’t find a good piece you may want to try another quarter DVD. You only need a 2cm (.75”) square cut from the outer edge. Trim down to a small square with roughly 2cm of the DVD’s outer edge.

IMG_20150210_144232-labeled.png

Trim down to a small square with roughly 2cm of the DVD's outer edge.

2cm-label.png


Assemble the diffraction grating angle

You will need:

IMG_20150210_145901-labeled.png

Overview:

IMG_20150210_145742-ed-labeled2.png

When taping the three flaps together, make sure the bottom flaps are lined up. put hook tape on the bottom.

IMG_20150210_145304ed.jpg IMG_20150210_145343ed.jpg

Put the outer edge of the dvd at the mid-point of the hole, and then remove the handles from the binder clip.

IMG_20150210_145436ed.jpg

Put velcro on the bottom.

IMG_20150210_145536ed.jpg

Put the outer edge of the DVD at the mid-point of the hole, and then remove the handles from the binder clip.

IMG_20150210_145648ed.jpg


Assemble the slit card

You will need:

IMG_20150210_150959ed-labeled.png

The collimation slit should be in the DVD sleeve.

_We will attach the slit using the tape as single sided tape-- tape it on top and DO NOT remove the backing film. _ Line up the collimation slit with the line on the slit card.


Assemble the box

Watch this step-by step video:

For the purposes of this instructional I've highlighted the edges of the box in white and used an unprinted box. Your box will have a printed and unprinted sides, and no white edges.

Place the box with the printing facing down. Pre-crease all the creases towards you. and crease the box top as well.

together1-1ed.jpg

together1-3ed.jpg

Fold the left side "T" shape over to the right, and insert the tab from the leftmost edge into the slot at the base of the "T", as shown here:

together1-2ed.jpg

Lay the separate box top piece on top so that its tabs line up with the slots in the box bottom’s right side. Make sure the small rectangular holes on the top and bottom of the box line up. We will put the webcam cable through that hole later. Insert the tabs together. The box top will not lay flat-- don't worry. this is because there is extra space for the two sheets to fold together.

together1-5ed.jpg

together1-6ed.jpg

together1-7ed.jpg

Now open the box back up and fold left and right side flaps to the middle to form the inner walls. They will hook together.

IMG_20150701_141644.jpg

together1-12ed.jpg

Fold the outer walls up and over the inner walls. Use the two circular holes in the outer walls to position the inner walls while folding the outer wall over.

together1-13ed.jpg

IMG_20150701_141857.jpg

Flip the box upside down and make sure the tabs have all popped out of the bottom of the box. Walk your fingers along the inside of the box and make sure all the tabs are popped out of the bottom.

together1-15ed.jpg


Put it all on the bench

IMG_20150210_143526_corrected-labeled.png

Line up the the bench with the side of the box, and align the camera's lens with the 200mm marker on the side of the box. Press the camera block down firmly.

IMG_20150210_144844ed.jpg

Place the diffraction grating angle directly in front of the camera block and press it down firmly.

IMG_20150210_143810.jpg

Slide the slit card in the front of the box. The printing is slightly off, unfortunately. level the slit card's line just above the box's line. the card should wedge in place on its bottom edge.

IMG_20150210_160107.jpg

IMG_20150210_160149ed.jpg

Push the camera cable through the cable hole in the back of the box:

IMG_20150115_200145ed.jpg

You can add a knot in the cable to help stabilize it so that any pulling on the cable doesn't move the webcam:

IMG_20150713_153213.jpg

Plug it into the camera-- it only fits one way, don't force it.

IMG_20150210_161354ed.jpg

Slide the bench in at an angle, placing it down by the cable hole, and then pushing it down to the bottom.

IMG_20150210_160613ed.jpg

Complete!

You're now ready to head to Spectralworkbench and calibrate your spectrometer

After you've done that, check out some of our other community submitted activities and if you have your own, submit it here!


I did this  Browse other activities for "spectrometry"


People who did this (1)

Title Author Updated Likes
Laser-cut the Desktop Spectrometry Kit v3 box @warren 10 months ago


This is marked this as an activity for others to try.
Try it now   Click here to add some more details.


spectrometer store help spectrometry assembly kit desktop-spectrometry-kit activity instructions desktop 3.0 v3 spectrometer-instructions

barnstar:basic with:warren with:mathew activity:spectrometry activity:dssk category:build status:complete time:45min difficulty:introductory


5 Comments

@hagitkeysar awards a barnstar to abdul for their awesome contribution!


There's been lots of talk of skipping the Velcro steps, and directly gluing/taping the blocks to the board. @abdul posted a build that uses no wood and no velcro but removing velcro would increase rigidity while removing the wood would decrease it.

I wonder if we could explore a smaller change of just skipping the velcro, and perhaps another of knotting or otherwise trapping the cable to reduce the risk of tugging on the camera, which could throw off calibration.


Note: added section on rough treatment after the stress tests.


Hi, Abdul - could you link to the PDF design files for the box entry in the Materials list? https://github.com/publiclab/spectrometer3

Thanks!

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Where can i get a PDF file to print those layout for the spectroscope ?

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